Tubular Mist Eliminator for WSA Condenser

The tubular mist eliminator (demister) is designed to capture sulfuric acid droplets and reduce acid mist carryover from the WSA condenser tubes. The mesh element is manufactured from chemically resistant fluoroelastomer monofilament. Monofilament diameter, mesh density, overall dimensions, and temperature range are determined according to the specific project requirements.

Description

The Tubular Mist Eliminator is installed in the tube section of the WSA condenser and is designed to reduce the carryover of sulfuric acid droplets with the process gas stream.

During condenser operation, sulfuric acid vapor condenses on the inner surfaces of the vertical glass tubes. Acid droplets and fine sulfuric acid mist are captured by the mesh element, helping reduce acid carryover into downstream gas lines and protecting downstream equipment.

The working element consists of a mesh structure made from chemically resistant fluoroelastomer monofilament. As the process gas passes through the mesh, fine droplets contact the fibers, coalesce into larger droplets, and drain back into the acid collection system.

According to the current technical specification, the monofilament diameter is approximately 0.25–0.30 mm. The design operating temperature is up to 200°C, with a maximum service temperature of up to 250°C. These values should be confirmed against the drawing or technical specification for the specific product configuration.

Material grade, mesh density, dimensions, and demister configuration are selected according to the process gas composition, sulfuric acid concentration, operating temperature, and WSA plant capacity.

Product Specifications

Product Type: Tubular Mist Eliminator (Demister)
Equipment: WSA Condenser
Function: Reduction of sulfuric acid mist carryover
Construction: Monofilament Mesh Element
Monofilament Diameter: 0.25–0.30 mm*
Operating Temperature: Up to 200°C*
Maximum Service Temperature: Up to 250°C*

* Parameters should be confirmed according to the drawing or technical specification for the specific product configuration.

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